Dew point transmitter success story for refrigerated air dryer / adsorption dryer / lithium battery factory / thermal power plant
Dew point transmitter success story for refrigerated air dryer / adsorption dryer / lithium battery factory / thermal power plant
Refrigerated air dryer case study :
The refrigerated air dryer uses the principle of freezing and dehumidification to initially cool the compressed air, and then freeze the moisture in the compressed air to below the dew point to remove the moisture contained in the air, and then obtain clean compressed air.
At present, the clean compressed air required by many modern factories is used in pneumatic equipment, such as pneumatic control valves, pneumatic cylinders and pneumatic hand tools, etc.,. Moisture in the compressed air will cause damage to pneumatic components and affect the normal operation of the equipment. The dew point monitoring of pneumatic equipment can not only protect the pneumatic equipment of the factory, and also confirm the safe operation of the production gas. The dew point requirement for compressed air pressure will be around -20 … -40 dp℃.
Adsorption dryer case study :
The adsorption dryer principle is to force absorb via molecular sieve, activated alumina or silicone, these elements with strong water binding ability.
During the process, and industrial-grade high-accuracy dew point sensor could support monitoring pressure dew point up to -40 … -60 dp℃, ensuring high quality dry compressed air.
Practical applications such as: The electronics factory compressed air needs contact with the product directly to dry electronic element. The pressure dew point range has to be from -40 ... -60 dp℃, to reach the demand of high-tech industrial plants; medical equipment air suppression microbial growth, water content requirements to reach 50mg / Nm3, pressure dew point needs to reach -27 dp℃.
From the above industry applications, it can be known that the pressure dew point required for the adsorption dryer is -40 … -60 dp℃. The selected dew point sensor needs to have good precision and long-term stability to achieve the compressed air quality requirement level.
Dew Point Meter in Lithium Battery Factory :
Foreword
Lithium batteries are widely used in various electronic products due to their high energy density and longevity. For example, notebook computers, mobile phones and portable electronic products all use lithium batteries as energy storage devices. In recent years, due to the rise of the electric vehicle industry, the use of lithium batteries has reached a new peak.
The key to lithium battery manufacturing - low humidity environment
Electrode plate is one of the main components inside lithium battery, and the manufacturing process of the it is mainly divided into: mixing the electrode slurry, coating electrode slurry on plated, and drying the electrode material. In the processes above, the environment humidity is an important parameter, because electrode slurry tends absorb moisture easily. The moisture left inside battery will vaporize when charging the lithium battery. The vapor will cause the battery to swell, thereby affecting the battery life or causing danger. To maintain production quality, manufacturers set very strict requirements on the of humidity their production environment, especially in the process of drying electrode plates, where the dew point of the environment is often required to be below - 40 dp°C.
Dew Point Sensor Monitoring Solutions
In this case, the customer uses a tunnel dryer to dry electrode plates. To monitor the dew point inside dryer, dew point sensor is installed at the entrance and exit of the tunnel furnace. We recommend using THS88MAX industrial-grade dew point sensor, with SD05 integrated signal display, to help customers monitoring dew point in this process.
Dew Point Transmitter Used in Thermal Power Plant :
Key Factor in Large Scale Combustion
Electricity demand increases as industry grows, and the combust ion volume in thermal power plant has become gigantic. To maintain stable combustion, providing sufficient and stable fresh air intake is a crucial factor. To ensure sufficient air intake, air compressor unit is often used as the air supply equipment in the power plant.
Besides stable air intake, air humidity is another important topic. For example, in the ignition process, high air humidity may cause ignition failure, and it could lead to shutdown of power generation. In order to avoid supplying high humidity air into the combustion system, it is necessary to install a dew point sensor at the outlet of air compressor unit.
Our Solution to Measure Dew Point
The user wants to monitor via display on-site, so we suggest to use THS88MAX industrial-grade high-pressure low-humidity dew point sensor with SD05 integrated signal display for on-site monitoring.
Why choose eyc-tech dew point transmitter
eyc-tech THS88MAX industrial-grade dew point transmitter is technically checked by Yuden-tech dew point calibration laboratory and follows ISO/IEC 17025 to calibrate dew point. The product is manufactured under a strictly controlled process to ensure its accuracy, durability, and stability.
Related Products :
THS88MAX Industrial High Pressure Dew Point Transmitter
SD05 Integrated Signal Indicator